Our Approach in Workplace Transformation
Workplace Transformation – Turning Operations into a Competitive Advantage
At TBS Consultants, we believe your workplace is more than just a production floor, office, or service center—it’s the beating heart of your business.
Through Workplace Transformation, we help you design and operate environments that deliver maximum value with minimum waste, built on the proven integrated pillars of Lean, Six Sigma, and Total Productive Maintenance (TPM).
Why Workplace Transformation Matters
In today’s VUCAD & competitive markets, operational excellence isn’t optional — it’s a must winning skill.
Workplace Transformation ensures your:
- Processes are leaner – eliminating waste and non-value-adding steps.
- Outputs are higher quality – reducing defects and rework.
- Assets run at peak efficiency and reliability – minimizing downtime and maximizing ROI.
Aiming for Zero-Waste, Zero-Defect, Zero-Loss
Our Integrated Methodology
We combine the strengths of three world-class main initiatives (improvement frameworks) into one cohesive approach: (phase by phase, step by step)
- Lean – Streamlining workflows, optimizing value streams, and building a culture of continuous improvement.
- Six Sigma – Applying data-driven problem-solving to achieve consistent, measurable quality.
- TPM – Creating a proactive maintenance culture to ensure equipment reliability and uptime.
By integrating these, we deliver not just tools—but a complete transformation of how your workplace functions.
Key Focus Areas
Our Workplace Transformation programs typically include:
- Value Stream & Process Optimization – Removing bottlenecks and waste.
- Quality Excellence – Reducing defects through root cause analysis and robust control plans.
- Equipment Reliability – Implementing appropriate TPM pillars based on right phases & steps.
- Visual Management & 5S – Creating clarity, order, and engagement in the workplace organization.
- Standard Work & TWI – Ensuring stability and repeatability in every task.
Our Transformation Approach
We blend consulting, coaching, and capability-building for lasting results:
- Lean Pre-Assessment – Identify current state, gaps, and opportunities.
- Tailored Roadmap, Masterplan, Action Plans – Aligned with your business objectives.
- Hands-On Workshops – Practical, simulation-based learning.
- On-the-Floor Coaching – Embedding new ways of working into daily routines.
- Performance Tracking – Transparent metrics to sustain results.
Clients who embark on Workplace Transformation with TBS typically achieve:
